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BRONTO Engineering R&D Department

a synthesis of technologies and experience

6

process engineers
in the department

20+

years of developing modern
equipment

400+

implemented projects
in 60+ countries

R&D Department Competencies

1

Process Design

Productivity calculation based
on raw material type.

2

Testing Laboratory

Conducting experiments on various
types of raw materials.

3

Service Engineering

Supervision of installation and commissioning.

4

R&D of new models

Development of RP/OP series;
modernization of existing lines and coaters.

Engineering
Department
Profile

  • extrusion;
  • cold/hot pressing technology;
  • materials testing;
  • adaptation of equipment to the customer’s raw materials;
  • vacuum feed ingredient addition technologies;
  • efficient heat recovery technologies.

The expertise we share

Research, practical developments, and the perspective of BRONTO’s R&D department.

Testing facility

We test engineering solutions using real materials
and under controlled conditions.

Frequently Asked Questions about the Work of the BRONTO R&D Department

 1. How does BRONTO’s R&D department test raw materials?

Before recommending a specific press or extruder model to a client, BRONTO’s R&D department conducts tests using actual raw material samples provided by the customer—such as sunflower, rapeseed, soybean, and other oilseeds. They evaluate moisture content, oil content, and the material’s behavior during pressing or extrusion. This enables the selection of processing parameters that ensure a predictable oil yield and meal quality, even before the production line is installed at the client’s site.

 

 2. Can the BRONTO line be adapted to specific raw materials—for example, local sunflower or rapeseed varieties in Africa?

Yes. This is one of the R&D department’s key tasks: the moisture content, impurity levels, and oil content of the raw material vary significantly depending on the growing region and storage conditions. The department selects the pressing temperature and line configuration—such as a single-stage process or a two-stage setup involving pre-pressing and final pressing—to match the specific parameters of the client’s raw material, rather than offering a one-size-fits-all solution.

 

 3. Why bother examining low-cost equivalent equipment that often fails to deliver the claimed performance in practice?

According to the R&D department, the primary cause is a mismatch between the design of the pressing chamber (cage) and the heating parameters for the specific type of raw material. Budget-friendly alternatives are typically designed for a narrow range of moisture and oil content; deviating from this range leads to a sharp increase in residual oil in the press cake or a drop in productivity. Testing raw materials prior to supply and providing ongoing engineering support make it possible to avoid such losses as early as the production line design stage.

 

 4. What quality indicators does the R&D department monitor at the end of the production line?

The key monitored parameters are the residual oil content of the press cake (with a target of up to 8% for the OP series single-stage press), the processing temperature at each stage, and the stability of the line’s throughput during prolonged operation. These data are recorded during in-house tests and form the basis of the recommendations provided to clients during the equipment selection stage.

 

 5. Where can the effectiveness of the R&D department’s work be seen in real-world applications?

Practical results regarding equipment selection and modernization are detailed in BRONTO’s case studies—specifically, the upgrade of the OP-1000 press for the French manufacturer Huilerie de Chambarand and the soybean processing line for the Hungarian company KAL SYSTEM. Both projects involved support from R&D engineers during the stage of determining processing parameters tailored to the client’s specific raw materials.

 

CONTACT OUR EXPERTS

CONTACT OUR EXPERTS

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