Soybean processing technology

SOYBEAN PROCESSING EQUIPMENT

FINAL PRODUCT

SOYBEAN PRESSED CAKE (oil content 7 ... 8% / urease: 0.05 ... 0.2 pH) and SOYBEAN OIL

 

We manufacture equipment for processing soybeans

 

We assemble lines from manufactured machines that are optimally integrated into the real premises and territory of our client.

The scheme complete processing line for soybeans has been designed on the base of non-chemical technology for SOY OIL and SOY MEAL production.

 

It’s easy and effective as you can process up to 24 tons of soybeans per day.

 

USED FOR:

  • production of high protein feed component
  • production of soybean oil

 

The processing line copes with the following processes: soybeans dehulling or decortication, soy grinding, mixing and heating up due to high pressure, high shear and temperature, decreasing of trypsin inhibitor and urease activity, pressing out the oil from the full fat soybean.

 

EQUIPMENT FOR SOYBEAN PROCESSING

ADVANTAGES

  • We manufacture soybean processing machines
  • We complete the lines according to the actual conditions of the customer
  • Our technical representatives are in 23 countries of the world

For efficient processing of soybeans:

RAW MATERIAL CLEANING:
Soybeans are cleaned on separators in a mill mode:

  • light and heavy impurities are removed
  • divided into fractions if necessary
  • the content of impurities is not more than 3%

 

MOISTURE OF RAW MATERIALS:
To optimize the extrusion and pressing processes, the soybeans are dried immediately before processing.

Optimal soybean moisture (for maximum oil yield): 8 … 9%.

 

REQUIREMENTS FOR PRODUCTION SPACES:
Floor height difference: 5 mm / m
Indoor temperature: min 5 ° C

 

 

Please note: electric power supplied to the shop premises: min 145 kW

 

We offer to implement the computing solution of the soybean line for your premises and logistics of the territory

 

After purchasing the equipment, we have the opportunity to start-up of the line

 

QUALITY ASSURANCE

Warranty period is 1 year

  • all machines are certified according to ISO 9001: 2015
  • our equipment are designed for continuous and trouble-free operation
WARRANTY SUPPORT

SEQUENCE OF OPERATION

 

1) STORAGE OF RAW MATERIAL:
Warehouse: from 250 m²

 

2) RAW MATERIAL PREPARATION:
Raw material cleaning: storage standards
Dosing of raw materials: up to 8 … 10%

 

3) REMOVING THE SOY SHELL:

Fiber removal: up to 5% by weight of raw materials
Increase in protein specific gravity in oil cake: by 2 … 3%

 

4) EXTRUSION:

Raw material heating: 120 … 150 °C
Decrease in urease activity: up to 0.05 … 0.2 pH
Moisture decrease: by 1 … 3%

 

 

5) SOYBEAN OIL PRESSING OUT:

 

Oil cake production:
• protein: 40 … 48%
• oil content: up to 8%

Oil production:
solids residue content: up to 3%

 

6) COOLING THE OIL CAKE DOWN:

Decrease in temperature:
after the final product had been discharged from the cooler, its temperature is 5 …10°C higher than the temperature in the shop

 

7) OIL CLEANING / FILTERING:

Impurity reduction: removal of up to 90% of impurities

 

8) STORAGE OF OIL CAKE:
Floor storage warehouse: from 300 m²

 

9) OIL STORAGE:
Storage capacity: from 70 m³

 

10) LAB:
Determination of fat and protein content, moisture, urease activity

 

After the end of the warranty period, we will certainly continue to support the sold equipment: we sell spare parts and perform maintenance – without limiting the support time.

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