Breading production lines
continuous and reliable breading production
Processing products
BREADING
from
3 t/d
0,8 to 5 mm in size
TECHNICAL SUPPORT ALL OVER THE WORLD
We manufacture machinery that seamlessly integrates into a complete breading production line, tailored to meet our clients’ specific needs
Main steps:
- blending of raw materials with other ingredients;
- extrusion cooking of the mixture;
- drying the extrudate;
- crushing into crumbs;
- cooling and sieving
More information about breading production
How to make breading?
We offer an efficient method for producing breading through extrusion cooking. It allows raw materials to be turned directly into breading. Extrusion cooking uses high heat and short processing times to mix, cook, and form food by pushing it through a die with a rotating screw.
Extruded breading is produced from various types of grains (corn, buckwheat, semolina, millet, rice, barley, wheat) without the addition of salt, sugar, or any additives.
There are several crucial steps that ensure successful extrusion cooking:
- Raw Material Preparation: the flour you choose to use must be sieved according to the standards
- Tempreature and Moisture Control: temperature must be adjusted to your raw material and moisture regulated depending on the season
- Keeping Your Equipment Clean: daily cleaning ensures smooth operation and a high-quality final product.
Steps of breading extrusion:
Raw material preparation:
- The flour must pass through a separator to remove large foreign objects and lumps.
Mixing and pre-conditioning:
- Additives, seasonings, salt, etc. are added according to the breading recipe;
- The mixture is moistened to 15–22% and heated.
Extrusion:
- The mixture is kneaded under pressure and heated for 30–40 seconds;
- The raw material is plasticized;
- The product, heated to 100–130 °C, exits the working part of the extruder and expands in volume by 1.5–2 times;
- The product is cut with a knife divider into pieces 15–30 mm long.
Drying and cooling:
- The pieces of extruded breading are dried to 8–10% moisture.
Grinding:
- The dried extrudate passes through a roller crusher and is crushed to a fraction of 2-4 mm.
Sorting:
- In a sieve separator, fractions less than 2 mm and more than 4 mm are removed from the product;
- The fraction less than 2 mm is returned to the raw material preparation stage, and the fraction more than 4 mm is sent for re-grinding.
Packaging:
- The finished breading is packed in bags or sacks, depending on the order parameters.
LAYOUT SOLUTIONS
Our equipment meets your space
ENVISION & PREDICT
Making a layout ahead of time helps you picture the project. It also gives you a clear idea of what is needed for construction, where equipment will go, how much energy will be used, and how materials will move through the facility.
It helps answer these questions:
- if your premises, territory, access roads and power substation are suitable for the implementation of the project;
- what is the project budget.
LAYOUT SOLUTION - WHAT IS IT?
Includes:
- our specialist’s visit to your site;
- measuring the premises;
- coordinating your vision, capabilities and resources;
- making a draft of the technological line – for the conditions of your site;
- preparing a specification of the necessary equipment – for your conditions.
CONTACT OUR
EXPERTS
TECHNICAL SUPPORT
We ensure this
HOW TO PROCESS SOY INTO OIL CAKE
The oil cake is a product resulted from mechanical oil extraction from oilseed in our case we press the oil from the extruded full fat soy meal.
SOY PRESS CAKE AND SOY SOLVENT CAKE
Soybean press cake also known as an oil cake is a product resulting from the mechanical soy extraction with the help of oil press.Solvent cake is a product passed through a solvent extraction and chemical soy defatting.
BRONTO Upgrades Production:
New CNC Press Brake by Durma for Faster, More Precise Equipment Manufacturing
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Before signing a contract for an oil press, every buyer goes through the same set of concerns: how much does it cost, when will it arrive, is this equipment a ‘pig in a poke’, and is the manufacturer even trustworthy? We’ve compiled the top 5 questions we’re asked most often about BRONTO presses — and honest answers to each of them.