Belt dryer BDP-1000
Belt dryer BDP-1000
technical specifications
Belt dryer BDP-1000 is used in soy snack, pet food, fish food production lines or dried fruit production lines. The temperature of the drying process: 60…110 °С / the temperature of the discharged product: max 40°С
Drying purpose:
- gentle and uniform removal of moisture from the product
- preventing the formation of crust or cracks on the surface of the product
- provide food moisture required for long-term storage
We propose to prepare a solution that will help:
- use our tumble dryer in your production area
- integrate a belt dryer into your line
TECHNICAL SUPPORT ALL OVER THE WORLD
We manufacture a dryer that can be easily integrated into a complete feed or textured product production line, adapted to the specific needs of our customers.
Drying stages:
- raw material is loaded onto a moving floor with a layer of max 140 mm;
- the raw material moves on the floor through several drying and cooling zones;
- during the drying process, the product is blown everywhere with air with a temperature of 60-110 ºС;
- the product leaves the cooling zone with a temperature of up to 40 °С and a humidity of up to 8%.
Video with dryer
watch on YouTube
Go to video ADVANTAGES
- Parameter control: residence time in the dryer, amount of heat agent, amount of steam
- All parts that contact the feed pellet are made in food-grade stainless steel
- The product is agitated during drying
Belt dryer BDP-1000 to dry up to 3 m³/hour of raw material, which is distributed over the plates of the drying floor with a maximum layer of 140 mm.
The product passes through a drying zone and a cooling zone. The residence time in the dryer: 15 to 40 minutes.
Fraction of raw materials for our belt dryer: 3-25 mm
Drying floor is assembled from perforated plates.
Floor area:
- drying zone – 24 m²
- cooling zone – 10 m²
Temperature and humidity sensors are installed in the drying and cooling chamber.
LAYOUT SOLUTIONS
Our equipment meets your space
ENVISION & PREDICT
Making a layout ahead of time helps you picture the project. It also gives you a clear idea of what is needed for construction, where equipment will go, how much energy will be used, and how materials will move through the facility.
It helps answer these questions:
- if your premises, territory, access roads and power substation are suitable for the implementation of the project;
- what is the project budget.
LAYOUT SOLUTION - WHAT IS IT?
Includes:
- our specialist’s visit to your site;
- measuring the premises;
- coordinating your vision, capabilities and resources;
- making a draft of the technological line – for the conditions of your site;
- preparing a specification of the necessary equipment – for your conditions.
SEQUENCE OF OPERATION
The BDP-1000 BELT DRYER is typically integrated into texturized, pet food and complete aquaculture feed lines.
It provides efficient, gentle and homogeneous drying of granules, snacks, fruits and guarantees high-quality drying of the final product.
Product movement.
Raw materials are continuously fed and evenly distributed over the deck plates.
During drying, the product is mixed with special agitators.
After passing through the drying stage, the product is transported to the final cooling zone.
Built-in cooler, allows you to lower the product temperature to ambient temperature or above ambient temperature by 10 ° C.
The ability to adjust the flooring speed ensures an even distribution of the product. The speed of movement of the decking in the dryer, drying temperature, inlet air flow and exhaust air flow are controlled for each section of the dryer.
How the air flows
The air is blown through the openings in the deck plates in the cooling zone by means of a blower fan. Fan speed (air volume) is controlled from the control panel.
The blower fan blows air from the cooling zone to the air heaters of the drying zone.
Then, with the help of 2 air heaters, the air that is drawn from the cooling zone is heated and evenly passes through the product bed.
With the help of an exhaust fan, moist hot air is removed from the drying zone – the product is dried.
The temperature inside the drying chamber is constantly measured, these measurements automatically control the speed of the deck plate, which ensures the most efficient drying time and consistent product quality.
The moisture content of the product is controlled by a laboratory method.
CONTACT OUR
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